PROSOYA
UPDATE
We want to keep you informed about significant developments at ProSoya, especially
those related to new technology, products, events and offers. If you have
a great soy recipe which you would like to share with others, our editor would
like to consider it for inclusion in the Update.
LARGE-SCALE
SOYMILK SYSTEMS FIT SMALL BUDGET
June 1,
2006 – Customers who aspire to produce the best tasting and highly nutritious
products without heavy investment in equipment can now do so as a company
in Bolivia is doing. This company has bought a VS1000BB system for less than
half the price of a standard VS1000 system. VS1000BB has all the key technology
features of the standard VS1000 system but soaking and moving the soybeans
to the machine are manual as are the controls, and there is no okara rewash
and soymilk chilling. Nevertheless, the product quality is identical to that
from the standard system. This system is especially economical if one already
has a packaging line or wishes to use a co-packer to formulate and package
the soymilk. All ProSoya systems are designed in such a way that they can
easily be maintained at low cost using local resources without bringing expensive
parts and maintenance people from overseas. Even installation and commissioning
are very simple as most of the system is pre-assembled on a skid. In addition,
ProSoya can provide complete know-how and formulations for soy beverages,
yogurts, desserts, etc., as well as on-going technology and product development
support.
SOYBEANS
TO TOFU CURD CONTINUOUSLY
January 3, 2006 – Realizing
that making tofu remains to be a complex, manpower intensive operation, ProSoya
has started to offer systems that integrate soymilk and tofu curding in a
continuous operation. These systems make soymilk and tofu curd continuously
from soaked soybeans with minimum labor input. All one needs to do is to direct
the hose delivering the curd to the tofu forming boxes and press, and the
tofu blocks are ready to cut and pack. For value added products, one need
not form and press the curd. These Canadian fabricated continuous soymilk
and patented curd making systems are made to 3A sanitary standards. The VCT2000,
that can process up to 300 kg of dry soybeans per hour (600 to 750 kg tofu
per hour depending on the firmness), is only US$299,900 including 3 soaking
tanks and CIP. We can custom design and fabricate larger or smaller systems
to suit your requirements. The curd can also be spray dried to make tofu powder.
HEINZ
DISTRIBUTING STAETA SOYMILK IN INDIA
December 7, 2004 – Upon studying the potential of nutritional beverages, Heinz
(India), a subsidiary of Heinz in the USA, has joined hands with ProSoya (India),
to take over the distribution of Staeta brand of ProSoya’s soymilk beverages
in the Eastern and Western India. ProSoya will continue to distribute the
product in the Northern and Southern India. The partnership will allow the
soymilk to reach smaller cities where distribution was not economical for
ProSoya with a single category of product in its basket. ProSoya has the capacity
to manufacture up to 20 million litres of soymilk annually in India at this
time where it utilizing less that 5% of capacity. Recently, it also started
manufacturing soymilk powder. The companies are counting of fast growth of
the category as consumers concerns about their well being increases with increasing
disposable income. ProSoya manufactures soymilk in 5 varieties. These are
sold in 200 ml and 1 L long shelf life Tetra Paks. Heinz (India) manufactures
glucose powders, infant feeding products, ketchup, medicated powders, milk-based
beverages with well know brand names Complan, Farex, Glucon-D, Heinz.
MCCADAM CHEESE PLANT BECOMES SOYMILK FACILITY
May 3, 2004 – Times are changing. Soymilk will be produced at the former McCadam
cheese plant at Heuvelton, NY. ProSoya Corporation (USA) has purchased the
41,000 sq.ft. building and has ordered a large capacity soymilk system to
start producing soymilk extract for the industrial users by the fall this
year. The building has over 20,000 sq.ft of refrigerated storage for warehousing
extended shelf life chilled beverages. With room to grow, the company has
an eye on meeting the rapidly increasing demand for nutritional beverages
by supplying extract, powder, and turn-key solution to the marketing-strong
aspirants of soymilk beverages and other products.
PROSOYA (INDIA) LAUNCHES LOW-CARB SOYMILK
January 14, 2004 – Staeta brand of soymilk beverages were launched in selected
cities of India by an associated company of ProSoya. The product is offered
in five popular varieties – Natural, Original, Malt, Chocolate and Kesra-Pista
in Tetra Pak shelf stable packaging. Except Natural all are fortified with
vitamins and minerals. They can be consumed either chilled or hot. Marked
retail price for 200 ml slim-line packs is Rs.12 inclusive of all taxes. 1
L packs with re-closable plastic caps are planned to be launched in the near
future.
2000 L/H SOYMILK PLANT COMMISSIONED IN INDIA
August 29, 2003 – ProSoya Foods (India) Pvt. Ltd. has installed and commissioned
a VS2000 system at Mandideep near Bhopal to manufacture Staeta brand of soymilk
beverages for the Indian consumer and exports. The system uses ProSoya’s most
advanced airless cold grinding technology. It is installed at Godrej Industries
Ltd. facilities. Godrej will do contract manufacturing and packaging of Staeta
products in Tetra Pak.
FRESH
& HONEST IN INDIA BUYS TWO VS200CON SYSTEMS
June 16, 2003 - Fresh &
Honest company, located in Chennai (formerly Madras), India, has installed
two VS200 (continuous) systems to add to its existing VS200 (batch type) system.
Fresh & Honest makes and sells refrigerated soymilk in various flavors
and tofu mainly in southern India. The company is the first to use ProSoya
technology at VS200 scale in India and the first to use VS200 continuous system
anywhere in the world.
TNUVA
ACQUIRES SOY MAGIC IN ISRAEL
December 22, 2002 – Tnuva Dairy Division purchased the Soy
Magic soymilk plant that was supplied and commissioned by ProSoya earlier
in the year. Tnuva is the largest dairy and food company in Israel. With the
transfer, Tnuva has become the exclusive licensee of ProSoya’s large-scale
technology for Israel.
SOYA
SUN OF IRAN SELECTS PROSOYA TO SUPPLY SOYMILK PLANT
August 15, 2002 – Soya Sun of
Iran is setting up the largest soymilk production facility in the region based
on ProSoya’s VS4000 system that is capable of producing over 4000 L/H of soymilk
base at 10% solids. The company selected ProSoya Technology against competitions
from multinationals giants like Tetra Pak of Sweden. The latter is supplying
the UHT processing and packaging technology to Soya Sun. ProSoya is responsible
for supplying not only the soymilk system, but also equipment/technology for
product formulation and storage as well as utilities equipment.
VS2000
SYSTEM COMMISSIONED IN ISRAEL
June 23, 2002 – The VS2000 system
was installed, fully commissioned and tested for production within two weeks
at Soy Magic’s facility in Israel. Manufactured in Canada, VS2000 was pre-tested
before shipment in its mostly skid mounted configuration. Soy Magic staff
appreciated the impeccable workmanship and superb quality and finish of this
gleaming stainless steel equipment.
SMALLEST
CONTINUOUS COMMERCIAL SOYMILK SYSTEM VS200
May 1, 2002 - VS200 is the smallest
truly continuous soymilk system that cost the same as its batch type VS200
it replaces. The operation is similar to the VS1000, VS2000, and VS4000 system,
less the automatic control and instrumentation essential for the large systems.
It can produce up to 250 L/H of soymilk at 8% solids (200 L/H when prorated
to 10% solids). This system’s performance and yield does not depend significantly
on the operators’ efficiency, and thus it is easy to achieve the rated capacity.
The system is offered with options for making tofu, yogurt, and beverages.
DAIRY
WORLD’S EX-CEO HEADS PROSOYA INC.
September 15, 2001 – David Coe
has taken the challenge to give ProSoya Inc. a new dimension by accepting
the position of company’s Chief Executive Officer. He recently retired as
CEO of Dairy World, the largest dairy in Canada after taking it from a $190
million company to $1.7 billion company, and then negotiating its merger with
Saputo. David was responsible for starting Soya World Inc., currently the
largest soymilk company in Canada. Soya World has exclusive license for the
use of ProSoya’s technology in Canada.
SOY
MAGIC LTD. LICENSES PROSOYA TECHNOLOGY FOR ISRAEL
August 30, 2001 – After carrying
out extensive research on with the help of several consultants, including
a university professor, Soy Magic selected ProSoya’s technology and equipment
to manufacture soymilk in Israel, and sealed an exclusive technology licensing
deal. While ProSoya will provide its VS2000 system, rated to extracting 2000
L/H of soymilk base from hydrated soybeans, Tetra Pak, which also offers its
own soymilk extraction technology (formerly belonging to Alfa Laval), will
provide equipment for UHT processing and packaging of soymilk in multiple
flavors.
SOYA
WORLD’S EXCLUSIVITY NOW LIMITED TO CANADA
August 10, 2001 – Soya World
Inc. of Burnaby, BC, enjoyed the exclusive license for ProSoya’s airless cold
grind technology for making soymilk for several years for USA and Canada,
but it has been focusing mainly to develop business in Canada. As a result,
the company with the best selling organic soymilk brand SoNice, has negotiated
with ProSoya to drop exclusivity for the USA. This deal is mutually beneficial
since it reduces royalty burden for Soya World and allows ProSoya to pursue
other options in the USA.
ALTERNATE
SOYMILK TECHNOLOGIES
January 2, 2001
- As its new millennium initiative, ProSoya now offers medium and large soymilk
systems based on alternative soymilk technologies to those regions of the
world where its patented technology has been or is being licensed on an exclusive
basis. The hot-grind non-beany soymilk systems using dry de-hulled soybeans
or soaked whole soybeans in capacities 500 to 5000 L/H and above are now being
built by ProSoya. The traditional cold-grind soymilk systems in similar capacities
are also built to complement ProSoya's patented continuous curding and tofu
making systems. The same engineering excellence goes into building these soymilk
systems as in ProSoya's patented systems. The competitively priced plants
have modular design and are skid mounted. As a result, ProSoya is able to
ship even large systems within 4 months and commission them within a week
or two. All ProSoya systems meet international food and dairy sanitary standards.
VS
30/40 DEODORIZER
October 16, 2000 - ProSoya Inc. announces the introduction of a vacuum
deodorizer for its smallest soymilk machine, SoyaCow VS30/40. This optional
unit removes residual beany flavors from soymilk produced by the popular SoyaCow.
Sanitary in construction, it can be retrofitted to most VS30/40 systems. The
vacuum deodorizer unit is complete in itself and includes a full vacuum vessel,
liquid ring vacuum pump, valves, fittings, and piping. The operator has to
insert the unit between the grinder/cooker and the mechanical press of the
VS30/40 system and connect it to single phase electrical supply and to water
supply. The soymilk treated with the deodorizer has taste profile very similar
to that of ProSoya's larger soymilk systems. The unit is priced at US$3,500.
VIDEO
- "IT'S A MATTER OF TASTE"
October 10, 2000 - ProSoya and Soya World Inc. have jointly produced
a 9 minute video "It's a Matter of Taste". This video introduces
the viewer to great tasting and best selling whole soybean soy beverages produced
using ProSoya's technology - SoNice Soyganic. Jointly the two companies offer
the technology, brand and formulation for soymilk beverages and other soymilk
products. Cost US$10.00 plus shipping.
REGENERATIVE
OKARA DRYER
July 12, 2000 - ProSoya is developing a regenerative dryer that can
be used to flash dry okara while using very little energy. The principle is
to recycle the energy required to evaporate the moisture by condensing using
the heat-pump approach. Since extreme temperatures are avoided, the dried
okara is totally free of scorched particles and suffers minimum denaturing.
CONTINUOUS
TOFU MAKER RECEIVES PATENT
July 5, 2000 - A continuous tofu maker developed recently has been
granted a USA patent. In this new invention, hot soymilk is continuously injected
with a curding agent while it travels through a long tube to allow enough
holding time to complete the curding. The curd and whey mixture exiting are
fed to a vertical perforated column to separate whey and press curd into a
tofu column. A cutter at the bottom of the column cuts it into tofu cakes
of desired thickness which then enter a chilled water bath before being packaged
into round plastic cups similar to those used for margarine and cottage cheese.
EASY
TO MAKE SOY YOGURT
May 29, 2000 - ProSoya has perfected a simple way of making soy yogurt
in commercial quantities with minimal additional equipment to ProSoya’s small
or large systems for making soymilk. The great tasting soy yogurt is highly
stable even when made with 8 to 9% solids in soymilk and does not suffer from
the problem of developing tint on the yogurt surface with age. It can also
be made into tasty soy drinks and frozen desserts.
The soymilk systems use the same patented technology (airless cold grinding) used for producing SoNice Soyganic brand of soymilk beverages which are considered by most as the best tasting product in the market. The smaller VS30/40 and VS200 systems are specially suited for producing niche value added soy foods and beverages. While VS30/40 has found use in restaurants, hospitals and school kitchens, VS200 is suited for larger production for regional distribution.
FDA
APPROVED SOYFOODS HEALTH CLAIMS INCREASE DEMAND FOR PROSOYA TECHNOLOGY
June 20, 1999 - According to the FDA , 25 grams of soy proteins a day
may reduce the risk of heart disease. Soy products containing at least 6.25
grams of protein can make such a health claim provided they are made from
whole soybeans or if they are low in fat (2 grams) - http://www.soyfoods.com/healthclaimcos.html
This claim was allowed in the autumn of 1999, and since then, the demand for soy product has significantly increased. Consequently ProSoya has sold several VS200 systems to the US customers including one to Kraft Foods for R&D. VS40 systems have also started to sell now in the USA and Canada after their phenomenal success in Russia and more than 30 other countries. The INTSOY program at the University of Illinois at Urbana/Champaign has a VS40 system for training entrepreneurs through regular workshops – (contact Professor Karl Weingartner at kweingar@uiuc.edu). Also FTRI in Cairo, Egypt has a VS40 system for similar use – (Dr. Nabih Ibrahim at nlftri@internetegypt.com).
SOUP
MAKING ATTACHMENT FOR VS30/40 SYSTEMS
August 19, 1999 - An attachment for the VS30/40 SoyaCow grinder/cooker
has been developed that permits the machine to produce up to 18 liters of
pureed soup every 20 to 30 minutes. You just have to throw into the hopper
of the machine coarsely chopped veggies, beans, spices, etc., along with water,
or any other desired liquid in appropriate quantities, and run the machine
to grind and cook everything, yielding a ready to consume hot soup on tap.
The okara and / or soymilk produced by the same machine can be used as an
ingredient for the soup to add nutrition. The attachment is available for
US$350 as an option for new as well as for most existing VS30/40 machines.
The SoyaCow thus works as a soymilk and soyfoods machine or a pureed soup
machine or both.
CURD
SOYMILK CONTINUOUSLY AND AUTOMATICALLY FOR MAKING TOFU
August 10, 1999 - Tofu makers have long wished opening a tap and filling
their forming boxes with curd for pressing. Such a system is now available
from ProSoya Inc. at a price most tofu producers can easily afford. The sanitary
CT1000 system is rated to continuously take 1000 L/H soymilk with 6 to 8%
solids and coagulate it by continuously injecting the desired coagulant. The
patented method can be scaled to larger or smaller capacities to meet clients
requirements. It uses the velocity of slurry flows (not the Reynolds number)
to optimize the curd formation. The soymilk flow is controlled by a positive
displacement pump and monitored by a mass flow meter. The coagulant injection
is controlled by a metering pump and a pH probe. The curd consistency and
quality can be easily controlled. The yield is better than with batch type
manual and automatic coagulators. The system can be readily adapted to the
production of other gelatinous products such as ricotta cheese.
VIDEO
- "INTRODUCTION TO PROSOYA"
July 21, 1999 - A video is released to introduce ProSoya Inc., its
technology, and key people. At present it is available in English, Russian
and Spanish. It provides the viewer an overview of what ProSoya offers and
how its technology is advantageous in the production of soymilk and soymilk
products. This 8 minute video is especially useful to those who do not have
time to see or access ProSoya technology in operation but want to know about
it for making decision and recommendations. The video is available in VHS
(NTSC, PAL or SECAM) for US$10.00 plus applicable shipping, handling and taxes.
SOYAWORLD
INC. ACQUIRES SONICE SOY BEVERAGE BRAND
May 17, 1999 - Vancouver-based SoyaWorld Inc., a leading manufacturer
and marketer of fresh soy beverages, has acquired the So Nice soy beverage
brand and a strategic interest in ProSoya Inc. Through this transaction the
company has also acquired soymilk extraction plants and equipment in Ottawa
and Vancouver. Terms of the acquisition were not disclosed.
So Nice is a popular organic soy beverage for health-conscious consumers. SoyaWorld will re-launch the product in Canada and the United States as So Nice Soyganic, an organic soy beverage fortified with calcium and other essential nutrients. So Nice Soyganic will complement the company's successful flagship product So Good, the mainstream soy beverage and nutritional alternative to milk.
"So Nice Soyganic is an organic beverage, that will be targeted to health conscious consumers through distribution in the health food stores and natural food sections of major grocery stores nationwide," said Maheb Nathoo, general manager and chief executive officer of SoyaWorld Inc. "The new So Nice Soyganic beverage is a natural extension of SoyaWorld's business and a quality addition to our portfolio of dairy-free beverages."
SoyaWorld will also assume the ownership of the licensor rights of So Nice brand for soy beverages that are currently marketed in the U.K.
SOYAWORLD
SECURES EXCLUSIVE LICENSE TO PROSOYA'S SOYMILK TECHNOLOGY
ProSoya Inc., an Ottawa-based soymilk technology company controlled by Dr.
Raj Gupta, develops technology and equipment for production of "non-beany"
soymilk using a patented "airless cold grinding" process. The ProSoya
technology, which provides the soy base used in the manufacture of So Nice
Soyganic, will now be licensed exclusively to SoyaWorld Inc. in North America,
with rights in certain other countries as well.
In addition, SoyaWorld Inc. gains access to ProSoya's international patents and advanced technology used to extract soymilk from soybeans. A table top version of the ProSoya soy extraction technology was recently tested by the Johnson Space Center and was determined to be suitable for use in soymilk production on NASA's first manned mission to Mars.
SOY
BEVERAGE INDUSTRY GROWS
The soy beverage is one of the fastest-growing beverage categories in Canada.
Dollar volume growth for soy beverages increased 106 percent in 1998 over
1997 with Canadians consuming more than 10 million litres last year. SoyaWorld
Inc. is jointly owned by Dairyworld Foods of Vancouver, one of Canada's leading
dairies, and Sunrise Soya Foods, Canada's largest tofu company. Formed in
1996, SoyaWorld is Canada's largest manufacturer and marketer of diary-free
beverages, with production facilities in Vancouver, British Columbia, Brampton,
and Ottawa, Ontario.
VIDEO
- "VS40 OPERATION MANUAL"
April 1, 1999 - A VS40 operation video manual is now available in English,
Russian and Spanish. This 14 minute video lucidly presents the full operation
of the VS40 soymilk system including the production of soymilk and tofu as
well as daily maintenance and cleaning of the machine. It is available in
VHS (NTSC, PAL or SECAM) for US$10.00 plus applicable shipping, handling and
taxes. Anyone considering to acquire VS40 is advised to view this video several
times and to show it to others supporting the acquisition. It is also a good
educational video for schools. The video is supplied free with VS40/30 systems.
NASA
TESTS SOYACOW FOR SPACE MISSIONS
July 1, 1998 - Johnson space center is designing and building a habitat
(the Advanced Life Support System Integration Test Bed (ALSSITB), formerly
known as BIO-Plex) intended to evaluate technologies for advanced life support
systems for use in long-duration missions where all consumables will need
to be recycled and reused, as well as containing high amounts of protein and
oil. A prototype soymilk machine SoyaCow™ (supplied by ProSoya, Ottawa, Canada),
was used for the production of soymilk and okara (pulp fiber byproduct of
soymilk).
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